Ford 2002 F-550 v.1 Manuel d'utilisateur

Introduction 4Congratulations 4Safety and environment protection 5Symbol glossary 8Instrument cluster 10Warning and control lights 10Gauges 15Entertai

WARNING LIGHTS AND CHIMESWarning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A wa

SEATINGFull bench seat (if equipped)• Lift the track release bar to movethe seat forward or backward.Ensure that the seat is relatchedinto place.• Pul

Captain’s chair (if equipped)• Lift the track release bar to movethe seat forward or rearward.Make sure that the seat isrelatched into place.• Pull th

Press to raise or lower the frontportion of the seat cushion.Press to raise or lower the rearportion of the seat cushion.Press the control to move the

Heated seats (if equipped)To operate the heated seats:• Push control to activate.• Push again to deactivate.The indicator light on the control will il

RETURNING THE SEAT TO SEATING POSITIONAlways be sure that the seat is in a latched position, whether theseat is occupied or empty. If not latched, the

Each seating position in your vehicle has a specific safety beltassembly which is made up of one buckle and one tongue thatare designed to be used as

The front and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front passenger and rear seatoutboard safety b

How to use the automatic locking mode• Buckle the combination lap andshoulder belt.• Grasp the shoulder portion andpull downward until the entirebelt

How to disengage the automatic locking modeFord Motor Company recommends that all safety belt assembliesand attaching hardware should be inspected by

Safety belt replacement labelThe short plastic boot on the frontsafety belt at the passengeroutboard anchor location covers a“Replace Belt” label on t

If the light remains on, have your vehicle serviced at the first availableopportunity.Light is blinking:Engine misfire is occurring which could damage

Failure to follow these instructions will affect the performance ofthe safety belts and increase the risk of personal injury.Safety belt pretensioner

• Regular Cab and 4–door CrewCab• 4–door Super Cab (if equipped)Seating and safety restraints111

To lower the shoulder belt height, push the button and slide the heightadjuster down. To raise the height of the shoulder belt, slide the heightadjust

Shorten and fasten the belt whennot in use.Safety belt warning light and indicator chimeThe seat belt warning light illuminates in the instrument clus

If... Then...The driver’s safety belt is notbuckled before the vehicle hasreached at least 5 km/h (3mph) and 1-2 minutes haveelapsed since the ignitio

Reasons given... Consider...“Seat belts don’twork”Safety belts, when used properly, reduce risk ofdeath to front seat occupants by 45% in cars,and by

• The gearshift is in P (Park) (automatic transmission) or the neutralposition (manual transmission).• The ignition switch is in the OFF position.• Al

• Once again, the safety belt warning light will flash four times persecond for three seconds.9. After receiving confirmation, the deactivation/activa

AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)Your vehicle is equipped with a crash sensing and diagnostic modulewhich records information about the air

Always transport children 12 years old and under in the backseat and always properly use appropriate child restraints.National Highway Traffic Safety

Brake system warningIlluminates if the parking brake isengaged. Also momentarilyilluminates at start up to ensure thecircuit is functional. If the bra

Additional equipment such as snowplow equipment may effectthe performance of the air bag sensors increasing the risk ofinjury. Please refer to the Bod

The air bags inflate and deflaterapidly upon activation. After air bagdeployment, it is normal to notice asmoke-like, powdery residue orsmell the burn

The diagnostic module monitors its own internal circuits and thesupplemental air bag electrical system warning (including the impactsensors), the syst

Passenger air bag ON/OFF switch (if equipped)An air bag ON/OFF switchhas been installed in thisvehicle. Before driving, alwayslook at the face of the

Turning the passenger air bag back onThe passenger air bag remains OFF until you turn it back ON.1. Insert the ignition key and turnthe switch to ON.2

The vast majority of drivers and passengers are much safer with an airbag than without. To do their job and reduce the risk of life threateninginjurie

3. Medical condition. A passenger has a medical condition which,according to his or her physician:• causes the passenger air bag to pose a special ris

• the child has a medical condition that, according to the child’sphysician, makes it necessary for the child to ride in the front seat sothat the dri

Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child frominjury in a collision.Alwa

SAFETY SEATS FOR CHILDRENChild and infant or child safety seatsUse a safety seat that is recommended for the size and weight of the child.Carefully fo

Check air suspension (if equipped)Illuminates momentarily when theignition is turned to the ON positionand the engine is OFF. The lightalso illuminate

• Put the safety belt in the automatic locking mode. Refer to Automaticlocking mode (passenger side front and outboard rear seatingpositions) (if equi

2. Pull down on the shoulder beltand then grasp the shoulder beltand lap belt together.3. While holding the shoulder andlap belt portions together, ro

5. To put the retractor in theautomatic locking mode, grasp theshoulder portion of the belt and pulldownward until all of the belt isextracted and a c

Attaching safety seats with tether strapsMost forward-facing child safety seats include a tether strap which goesover the back of the set and hooks to

The tether strap anchors in your vehicle are in the following positions(shown from top view):Attach the tether strap only to the appropriate tether an

5. Clip the tether strap to the anchor as shown.• Front seat (SuperCab only)• Front seats (Regular Cab) andRear seats (Crew Cab only)If the tether str

Many tether straps cannot be tightened if the tether strap is hooked tothe loop directly behind the child seat. To provide a tight tether strap:1. Rou

STARTINGPositions of the ignition1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning.2. LOCK, lo

Do not start your vehicle in a closed garage or in other enclosedareas. Exhaust fumes can be toxic. Always open the garage doorbefore you start the en

If starting a vehicle with a manual transmission:• Make sure the parking brake is set.• Push the clutch pedal to thefloor.3. Turn the key to 4 (ON) wi

Turn signalIlluminates when the turn signals orthe hazard lights are turned on. Ifthe lights stay on continuously orflash faster, check for a burned-o

Starting the engineNote: Whenever you start your vehicle, release the key as soon as theengine starts. Excessive cranking could damage the starter.1.

Using the engine block heater (if equipped)An engine block heater warms theengine coolant, which improvesstarting, warms up the engine fasterand allow

WARNING: Engine exhaust, some of its constituents, andcertain vehicle components contain or emit chemicals known tothe State of California to cause ca

roads is normal and indicates proper functioning of the vehicle’s RABS. Ifthe vehicle has continuous vibration or shudder in the steering wheelwhile b

The ABS operates by detecting theonset of wheel lockup during brakeapplications and compensates forthis tendency. The wheels areprevented from locking

Parking brakeApply the parking brake wheneverthe vehicle is parked. To set theparking brake, press the parkingbrake pedal down until the pedalstops.Th

Pull the release lever to release thebrake. Driving with the parkingbrake on will cause the brakes towear out quickly and reduce fueleconomy.STEERING

PREPARING TO DRIVE YOUR VEHICLEUtility vehicles have a significantly higher rollover rate thanother types of vehicles.In a rollover crash, an unbelted

If you cannot move the gearshift lever out of P (Park) with ignition inthe ON position and the brake pedal depressed:1. Apply the parking brake, turn

Hold the brake pedal down while you move the gearshift leverfrom P (Park) to another position. If you do not hold the brakepedal down, your vehicle ma

Supplemental restraint system (SRS) warning chimeSounds when a malfunction in the supplemental restraint system (frontor side airbags) has been detect

The transmission control indicatorlight (TCIL) (the word OFF) on theend of the gearshift lever willilluminate.Drive – Not shown on the display. Activa

Forced DownshiftsTo gain acceleration in (Overdrive) or Drive (O/D OFF) whenpassing another vehicle, push the accelerator to the floor. Thetransmissio

When starting a vehicle with a manual transmission, you must:1. Make sure the parking brake isfully set.2. Depress the clutch pedal fully.3. Put the g

Recommended shift speedsDownshift according to the following charts for your specificengine/drivetrain combination:Maximum downshift speeds16-speed tr

2. Set parking brake.3. Shift into 1 (First).4. Turn the ignition key to position3 (OFF).Do not park your vehicle in Neutral, it may move unexpectedly

With the 6–speed transmission youcan shift into R (Reverse) bymoving the gearshift to the extremeleft from N (Neutral).Removing key from ignition•Turn

To help avoid personal injury, always use caution when inreverse and when using the reverse sensing system.This system is not designed to prevent cont

The reverse sensing system isautomatically enabled when the gearselector is placed in R (Reverse)and the ignition is ON. A reversesensing control allo

If equipped with the Electronic Shift 4WD System, and theinstrument panel control is moved to 4WD Low while the vehicleis moving, the system will not

Manual 4x4 system (if equipped)The 4WD system is engaged ordisengaged by rotating the controlfor both front wheel hub locks fromthe FREE or LOCK posit

Engine coolant temperature gaugeIndicates the temperature of theengine coolant. At normal operatingtemperature, the needle remainswithin the normal ar

Shifting from 2H (2WD high) to 4H (4WD high)Engage the locking hubs by rotatingthe hub lock control from FREE toLOCK, then move the transfer caselever

3. Place the gearshift lever in N (Neutral) (automatic transmission) ordepress the clutch (manual transmission).4. Move the transfer case shift levert

Do not leave the vehicle unattended with the transfer case in theN (Neutral) position. Always set the parking brake fully and turnoff the ignition whe

Shifting from 4x4 HIGH (4WD high) to 2WD (2WD high)Rotate the 4WD control to 2WD atany forward speed. Disengagementof the transfer case and front hubs

4. Move the 4WD control to the 4x4HIGH (4WD high) or 2WD (2WDhigh) position.5. Hold the shift command until theLOW RANGE indicator light shutsoff.6. I

• Be extremely careful when driving on pavement made slippery byloose sand, water, gravel, snow or ice.If your vehicle goes off the edge of the paveme

called for. Avoid abrupt steering, acceleration or braking. Use allavailable road surface to return the vehicle to a safe direction oftravel.• In the

SandWhen driving over sand, try to keep all four wheels on the most solidarea of the trail. Avoid reducing the tire pressures but shift to a lowergear

Water intrusion into the transmission may damage thetransmission.Refer to Transmission temperature gauge in the Instrument clusterchapter for transmis

When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This r

Battery voltage gauge (manual transmission only)Indicates battery voltage. If thepointer moves and stays outside thenormal operating range (asindicate

Avoid sudden applications of power and quick changes of direction onsnow and ice. Apply the accelerator slowly and steadily when startingfrom a full s

Do not use”aftermarket lift kits” or other suspension modifications,whether or not they are used with larger tires and wheels.These “aftermarket lift

Any modifications to a vehicle that raise the center of gravity can makeit more likely the vehicle will roll over as a result of a loss of control.For

Driving through deep water where the transmission vent tube issubmerged may allow water into the transmission and causeinternal transmission damage.VE

Remember to figure in the tongue load of your loaded trailer whenfiguring the total weight.Do not exceed the GVWR or the GAWR specified on thecertific

Calculating the load your vehicle can carry/tow1.Use the appropriate maximum gross combined weight rating (GCWR)chart to find the maximum GCWR for you

F-250/350 Regular Cab Single Rear Wheel 4x2 w/automatictransmissionEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight - kg (lbs.)5.4L 3

F-250/350 Regular Cab Single Rear Wheel 4x4 w/automatictransmission6.8L (w/outfifth wheel)4.30 9 072 (20 000) 5 670 (12 500)6.8L (w/fifthwheel)4.30 9

F-350 Regular Cab Dual Rear Wheel 4x2 w/manual transmissionEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight - kg (lbs.)5.4L 3.73 6 12

F-350 Regular Cab Dual Rear Wheel 4x4 w/manual transmission6.8L (w/fifthwheel)4.30 9 072 (20 000) 6 123 (13 500)F-250/350 SuperCab Single Rear Wheel 4

Yellow area (warning) — thetransmission fluid is higher thannormal operating temperature. Thiscan be caused by special operationconditions (i.e. snowp

F-250/350 SuperCab Single Rear Wheel 4x4 w/automatictransmissionEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight - kg (lbs.)5.4L (w/o

F-350 SuperCab Dual Rear Wheel 4x2 w/automatic transmissionEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight - kg (lbs.)5.4L 3.73 6 12

F-350 SuperCab Dual Rear Wheel 4x4 w/manual transmissionEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight - kg (lbs.)5.4L 3.73 6 123 (

F-250/350 Crew Cab Single Rear Wheel 4x2 w/manualtransmission6.8L (w/fifthwheel)4.30 9 072 (20 000) 6 305 (13 900)F-250/350 Crew Cab Single Rear Wheel

F-350 Crew Cab Dual Rear Wheel 4x2 w/automatic transmission6.8L (w/outfifth wheel)4.30 9 072 (20 000) 5 670 (12 500)6.8L (w/fifthwheel)4.30 9 072 (20

F-350 Crew Cab Dual Rear Wheel 4x4 w/manual transmission6.8L 3.73 7 484 (16 500) 4 400 (9 700)6.8L (w/outfifth wheel)4.30 9 072 (20 000) 5 670 (12 500

F-350 Regular Chassis Cab Single Rear Wheel 4x4 w/manualtransmission (fifth wheel towing)5.4L 4.10 6 804 (15 000) 3 810 (8 400)6.8L 3.73 7 484 (16 500

F-350 Regular Chassis Cab Dual Rear Wheel 4x4 w/manualtransmission (fifth wheel towing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweig

F-550 Regular Chassis Cab Dual Rear Wheel 4x2 w/automatictransmission (fifth wheel towing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerw

F-350 Super Chassis Cab Single Rear Wheel 4x4 w/automatictransmission (fifth wheel towing)6.8L 3.73 7 711 (17 000) 4 445 (9 800)F-350 Super Chassis Ca

Fuel gaugeDisplays approximately how muchfuel is in the fuel tank. The fuelgauge may vary slightly when thevehicle is in motion or on a grade.When ref

F-350 Super Chassis Cab Dual Rear Wheel 4x4 w/manualtransmission (fifth wheel towing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight

F-550 Super Chassis Cab Dual Rear Wheel 4x2 w/automatictransmission (fifth wheel towing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerwei

F-350 Crew Chassis Cab Single Rear Wheel 4x4 w/automatictransmission (fifth wheel towing)6.8L 3.73 7 711 (17 000) 4 354 (9 600)F-350 Crew Chassis Cab

F-350 Crew Chassis Cab Dual Rear Wheel 4x4 w/manualtransmission (fifth wheel towing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximum trailerweight

F-550 Crew Chassis Cab Dual Rear Wheel 4x2 w/automatictransmission (fifth wheel towing)6.8L 5.38 11 793 (26 000) 8 119 (17 900)F-550 Crew Chassis Cab

Safety chainsAlways connect the trailer’s safety chains to the frame or hook retainersof the vehicle hitch. To connect the trailer’s safety chains, cr

• Consult your local motor vehicle speed regulations for towing a trailer.• Use a lower gear when towing up or down steep hills. This willeliminate ex

Exceeding these limits may allow water to enter critical vehiclecomponents, adversely affecting driveability, emissions and reliability.Replace front

Book. These instructions are available through your Ford dealer. Theyinclude the list of vehicle models recommended for snowplowing andsnowplow weight

Installing the snowplowRemoving the blocker beam without installing snowplowattachment hardware may affect air bag deployment in a crash.Do not operat

Seating and safety restraints 100Seating 100Safety restraints 104Air bags 118Child restraints 127Driving 137Starting 137Brakes 142Transmission operati

TachometerIndicates the engine speed inrevolutions per minute.Driving with your tachometerpointer at the top of the scale maydamage the engine.Instrum

Removing snowplowRead the following instructions before removing a snowplow:• After removing a snowplow from the vehicle, ensure the vehicle’s frontto

Engine temperature while plowingWhen driving with a plow, yourengine may run at a highertemperature than normal becausethe attached snowplow blade wil

GETTING ROADSIDE ASSISTANCETo fully assist if you should have a vehicle concern, Ford Motor Companyoffers a complimentary roadside assistance program.

Canadian customers who need to obtain reimbursement information, call1–800–665–2006.ROADSIDE COVERAGE BEYOND BASIC WARRANTYIn the United States, you m

The fuel pump shut-off switch islocated in the passenger’s foot well,by the kick panel.Use the following procedure to reset the fuel pump shut-off swi

FUSES AND RELAYSFusesIf electrical components in thevehicle are not working, a fuse mayhave blown. Blown fuses areidentified by a broken wire withinth

Passenger compartment fuse panel / power distribution boxThe fuse panel is located below and to the left of the steering wheel bythe brake pedal. Remo

The fuses are coded as follows.Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description1 15A* Adjustable pedals2 20A* Power point -

Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description12 20A* Cigar lighter / OBD II13 5A* Power mirrors/switches14 15A* Daytime

Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description40 20A* Fuel pump41 10A* Instrument cluster42 15A* Delayed accessory43 10A*

AM/FM STEREOYour vehicle is equipped with a delayed accessory feature. This featureenables the audio playing media to continue playing up to 10 minute

Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description301 — Front blower motor relay302 — Powertrain (EEC) relay303 — Injector dr

Tool LocationSpare tire (pick-uptrucks only)Under the vehicle, just forward of the rearbumperJack Regular cab, crew cab and SuperCab withoutrear bench

2. If equipped, unlock and remove the spare tire lock from the rearbumper drive tube using the the spare tire lock key and the jack handle.3. Insert t

Stowing the spare tire1. Lay the tire on the ground with the valve stem facing up.2. Slide the wheel under the vehicleand install the retainer through

To prevent the vehicle frommoving when you change atire, be sure the parking brake isset, then block (in bothdirections) the wheel that isdiagonally o

The following steps apply to F250/F350 only:6. Insert the hooked end of the jackhandle into the jack and use thehandle to slide the jack under thevehi

• Front passenger side (4x4)• Front driver side (4x4)Make sure the jack fits into thenotched area next to the differentialhousing.• RearRoadside emerg

Never use the front or reardifferential as a jacking point.To lessen the risk ofpersonal injury, do not putany part of your body under thevehicle whil

The following steps apply to F350 chassis Cab F450/F550 only:12. Slide the notched end of thejack handle over the release valveand use the handle to s

• Front (4x2) F450/550• Front driver side (4x4)Roadside emergencies219

If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition

• Front passenger side (4x4)• RearRoadside emergencies220

14. Insert the jack handle into thepump linkage.15. Use an up-and-down motionwith the jack handle to raise thewheel completely off the ground.Hydrauli

The following steps apply to all vehicles:19. Remove the jack and fullytighten the lug nuts in the ordershown.20. Stow the flat tire. Refer toStowing

Do not attempt to push-start your vehicle. Automatictransmissions do not have push-start capability; also, thecatalytic conveter may become damaged.Pr

Connecting the jumper cables1. Connect the positive (+) booster cable to the positive (+) terminal ofthe discharged battery.Note: In the illustrations

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery.4. Make the final connection of the negative (-) cable to an ex

Jump starting1. Start the engine of the booster vehicle and run the engine atmoderately increased speed.2. Start the engine of the disabled vehicle.3.

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery.4. Remove the jumper cable from the positive (+) terminal of

WRECKER TOWINGIf you need to have your vehicle towed, contact a professional towingservice or, if you are a member, your roadside assistance center.On

GETTING THE SERVICES YOU NEEDAt homeFord Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you

Seek functionThe seek function control works in radio mode.Seek function in radio mode• Press to find the nextlistenable station down thefrequency ban

In Canada:Customer Relationship CentreFord Motor Company of Canada, LimitedP.O. Box 2000Oakville, Ontario L6J 5E41-800-565-3673 (FORD)If you own a Lin

In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a

THE DISPUTE SETTLEMENT BOARD (U.S. ONLY)The Dispute Settlement Board is:• an independent, third-party arbitration program for warranty disputes• avail

Board membershipThe Board consists of:• three consumer representatives• a Ford or Lincoln Mercury dealership representativeConsumer candidates for Boa

Oral presentationsIf you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral

UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY)In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a

If your vehicle must be serviced while you are traveling or living inCentral or South America, the Caribbean, or the Middle East, contact thenearest F

attempts, the manufacturer shall be required to either replace thevehicle with one substantially identical or repurchase the vehicle andreimburse the

REPORTING SAFETY DEFECTS (U.S. ONLY)If you believe that your vehicle hasa defect which could cause a crash,or could cause injury or death, youshould i

WASHING THE EXTERIOR OF YOUR VEHICLENever wash a vehicle that is “hot tothe touch” or during exposure tostrong, direct sunlight. It isrecommended that

Setting the clockPress CLK to toggle betweenlistening frequencies and clockmode.To set the hour, press and hold theCLK control until CLOCK SETappears

REPAIRING PAINT CHIPSRemove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and industrial fallout before repairing p

• Never spray a hot engine with cold water, as damage to theengine block or engine components may occur.• Use caution when using a self-serve power wa

WASHING THE EXTERIOR LAMPSIn order to avoid scratching the plastic lamps, do not use drypaper towels, non-approved chemical solvents or abrasivecleane

Cleaning the instrument cluster lensWipe the cluster area with a soft, damp cotton towel and Ultra ClearSpray Glass Cleaner (E4AZ-19C507–AA). Dry the

CLEANING THE INSIDE WINDOWSUse Ultra Clear Spray Glass Cleaner (E4AZ-19C507–AA) for the insidewindows if they become fogged.To clean, use two lint-fre

FORD, LINCOLN AND MERCURY CAR CARE PRODUCTSYour Ford, Lincoln or Mercury dealer has many quality products availableto clean your vehicle and protect i

SERVICE RECOMMENDATIONSTo help you service your vehicle:• We highlight do-it-yourself items in the engine compartment for easylocation.• We provide a

Working with the engine off• Automatic transmission:1. Set the parking brake and ensure the gearshift is securely latched in P(Park).2. Turn off the e

OPENING THE HOOD1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel.2. Go to the front of th

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT5.4L V8/6.8L V10 gasoline enginesRefer to the 7.3 Liter Power Stroke Direct Injection Turbo DieselOwne

• to decrease minutes and•to increase minutes.The CLK control will allow you toswitch between media display mode(radio station, stereo information,etc

WINDSHIELD WASHER FLUIDWasher fluidCheck the washer fluid wheneveryou stop for fuel. The reservoir ishighlighted with asymbol.If the level is low, add

5. Locate and carefully remove theengine oil level indicator (dipstick).6. Wipe the indicator clean. Insert the indicator fully, then remove itagain.•

and use a funnel to pour the engine oil into the opening.3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the engi

BATTERYYour vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice.How

Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lightedsubstances to come near th

6. Drive the vehicle to complete the relearning process.• The vehicle may need to be driven 16 km (10 miles) or more torelearn the idle and fuel trim

• Protection against rust and other forms of corrosion.• Enables calibrated gauges to work properly.When the engine is cold, check thelevel of the eng

Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn youbadly. Also, you can be bur

• Do not mix with recycled coolant unless from a Ford-approvedrecycling process (see Use of Recycled Engine Coolant section).For vehicles with overflo

If you have to add more than 1.0 liter (1.0 quart) of engine coolant permonth, have your dealer check the engine cooling system. Your coolingsystem ma

AM/FM STEREO CASSETTEYour vehicle is equipped with a delayed accessory feature. This featureenables the audio playing media to continue playing up to

If you drive in extremely hot climates:• It is still necessary to maintain the coolant concentrationabove 40%.• NEVER decrease the coolant concentrati

• The air conditioning system will be disabled.Continued operation will increase the engine temperature and the enginewill completely shut down, causi

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELSImportant safety precautionsDo not overfill the fuel tank. The pressure in an overfilled tankmay cause leak

Observe the following guidelines when handling automotive fuel:• Extinguish all smoking materialsand any open flames beforefueling your vehicle.• Alwa

The flow of fuel through a fuel pump nozzle can produce staticelectricity, which can cause a fire if fuel is pumped into anungrounded fuel container.U

The fuel system may be under pressure. If the fuel filler cap isventing vapor or if you hear a hissing sound, wait until it stopsbefore completely rem

more pronounced. If the problems persist, see your dealer or a qualifiedservice technician.It should not be necessary to add any aftermarket products

Replace the fuel filter with an authorized Motorcraft part. Thecustomer warranty may be void for any damage to the fuel systemif an authorized Motorcr

• Use the same side of the same pump and have the vehicle facing thesame direction each time you fill up.• Have the vehicle loading and distribution t

• Sudden or hard accelerations may reduce fuel economy.• Slow down gradually.• Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%les

If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition

• Fuel economy may decrease with lower temperatures during the first12–16 km (8–10 miles) of driving.• Driving on flat terrain offers improved fuel ec

If other than Ford, Motorcraft or Ford-authorized parts are used formaintenance replacements or for service of components affectingemission control, s

• Next, at least 20 minutes driving in stop-and-go, city-type traffic withat least four idle periods.Allow the vehicle to sit for at least eight hours

5. Recheck the fluid level on the dipstick. Do not add fluid if the level isbetween the arrows in the FULL COLD range.6. If the fluid is low, add flui

If you use a brake fluid that is not DOT 3, you will causepermanent damage to your brakes.Do not let the reservoir for the master cylinder run dry. Th

1. Clean the reservoir cap beforeremoval to prevent dirt and waterfrom entering the reservoir.2. Remove cap and rubberdiaphragm from reservoir.3. Add

3. With the parking brake engaged and your foot on the brake pedal,start the engine and move the gearshift lever through all of the gearranges. Allow

The transmission fluid should be inthis range if at ambient temperature(10°C-35°C [50°F-95°F]).High fluid levelFluid levels above the safe rangemay re

Checking and adding manual transmission fluid (if equipped)1. Clean the filler plug.2. Remove the filler plug andinspect the fluid level.3. Fluid leve

Checking and adding transfer case fluid (if equipped)1. Clean the filler plug.2. Remove the filler plug andinspect the fluid level.3. Add only enough

Speaker fade adjustSpeaker sound can be adjustedbetween the front and rearspeakers.Seek functionThe seek function control works in radio mode.Seek fun

AIR FILTER MAINTENANCERefer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element.When changing the air

2. Carefully separate the two halvesof the air filter housing.3. Remove the air filter elementfrom the open end of the air filterhousing.4. Install a

U.S. Department of Transportation-Tire quality grades: The U.S.Department of Transportation requires Ford to give you the followinginformation about t

The temperature grade for this tire is established for a tire thatis properly inflated and not overloaded. Excessive speed,underinflation, or excessiv

Tire inflation informationThe F450 and F550 vehicles are equipped with a tire that is an all-steelradial. All-steel radial tires utilize steel cords i

WARNINGAn inflated tire and rim can be very dangerous ifimproperly used, serviced or maintained. To avoid serious injury,never attempt to re-inflate a

• Five tire rotationReplacing the tiresReplace the tires when the wearband is visible through the tiretreads.When replacing full size tires, never mix

Do not replace your tires with “high performance” tires or largersize tires.Failure to follow these precautions may adversely affect thehandling of th

MOTORCRAFT PART NUMBERSComponent* 5.4L V8 engine 6.8L V10 engineAir filter element FA-1634 FA-1634Fuel filter FG-986B FG-986BOil filter FL-820-S FL-82

FluidFord PartNameApplication CapacityBrake fluid (andclutch fluid-ifequipped)Motorcraft HighPerformanceDOT 3 MotorVehicle BrakeFluidAll Fill to line

AM/FM select in radio modeThis control allows you to select AM or FM frequency bands. Press theAM control to select from AM selections, and press the

FluidFord PartNameApplication CapacityFuel tank N/A Mid-ship tank(optional onChassis Cab)71.9L (19.0gallons)Right sidesaddle mountedtank (optionalon C

3Add the coolant type originally equipped in your vehicle.4Ensure the correct automatic transmission fluid is used. Transmissionfluid requirements are

LUBRICANT SPECIFICATIONSItemFord partname orequivalentFord partnumberFordspecificationFront axle(4X4)Motorcraft SAE75W-90Premium 4x4Front AxleLubrican

ItemFord partname orequivalentFord partnumberFordspecificationEngine coolant MotorcraftPremium EngineCoolant(green-colored)VC-4–A (inCanada,Motorcraft

ItemFord partname orequivalentFord partnumberFordspecificationManual(5-speed)MotorcraftSyntheticMERCONt ATF2XT-2–QSM MERCONtManualtransmission(6-speed

MERCONt and MERCONt V type fluids are not interchangeable.DO NOT mix MERCONt and MERCONt V. Use of a transmissionfluid that indicates dual usage (MERC

Dimension Body styleRegularCab 4x2RegularCab 4x4Super Cab4x2Super Cab4x4(5) Overalllength5 756 mm(226.6 in)5 756 mm(226.6 in)5 878 mm(231.4 in)a6 289

F350–except Crew CabDimension Body styleChassisCab —RegularCabChassisCab —Super CabRegularCab StyleSideSuper CabStyle Side(1) Overallheight1 924 mm(75

Dimension Body styleChassisCab —RegularCabChassisCab —Super CabRegularCab StyleSideSuper CabStyle Side(4)Wheelbase3 576 mm(140.8 in)4 186 mm(164.8 in)

DimensionBody styleCrew chassisCabCrew cab-shortboxCrew cab —long box(2a) Track—Front1 745 mm(68.7 in)a,c/1 736 mm(68.4 in)b,d1 745 mm(68.7 in)a,c/1 7

Maintenance and specifications 246Hood 248Engine compartment 249Engine oil 250Battery 253Fuel information 262Air filter(s) 280Part numbers 288Refill c

To set the minute, press and holdthe CLK control and press theTUNE control:•to decrease minutes and•to increase minutes.The CLK control will allow you

F450Dimension Body styleRegularCabChassisCab 4x2RegularCabChassisCab 4x4Crew CabChassisCab 4x2Crew CabChassisCab 4x4(1) Overallheight2 048 mm(80.6 in)

Dimension Body styleRegularCabChassisCab 4x2RegularCabChassisCab 4x4Crew CabChassisCab 4x2Crew CabChassisCab 4x4a3 576 mm (140.8 in) wheel baseb4 186

Dimension Body styleRegularCabChassisCab 4x2RegularCabChassisCab 4x4Crew CabChassisCab 4x2Crew CabChassisCab 4x4(4)Wheelbase3 576 mm(140.8 in)4 186 mm

32154Maintenance and specifications303

IDENTIFYING YOUR VEHICLECertification labelThe National Highway Traffic SafetyAdministration Regulations requirethat a Certification label be affixedt

1. World manufacturer identifier2. Brake type and gross vehicleweight rating (GVWR)3. Vehicle line, series, body type4. Engine type5. Check digit6. Mo

FORD ACCESSORIES FOR YOUR VEHICLEA wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincol

Travel equipmentAdjustable Towing SystemAuto headlamp system with Daytime Running Lights (DRL)Bed TentBox Aluminum Rack cargo storage systemsDaytime r

Carpet floor matsCleaners, waxes and polishesDiamond plate bed rail capsDiamond plate front box protectionDiamond plate splash guardsDiamond plate too

For maximum vehicle performance, keep the following information inmind when adding accessories or equipment to your vehicle:• When adding accessories,

Tape select• To enter tape mode while in radiomode, press the TAPE AMScontrol.Automatic Music SearchThe Automatic Music Search featureallows you to qu

AAccessory delay ...76Air bag supplemental restraintsystem ...118and child safety seats ..

tether anchorage hardware ...133Cleaning your vehicleengine compartment ...240exterior ...244instrument cl

check engine/service enginesoon light ...10cleaning ...240coolant ...

driving with a heavy load ...173location ...173GVWR (Gross Vehicle WeightRating) ...

check coolant ...11cruise indicator ...13door ajar ...14fuel cap light

SSafety belts (see Safetyrestraints) ...15, 104–108, 110Safety defects, reporting ...238Safety restraints ...104–108, 110belt min

Turn signal ...14, 63VVehicle dimensions ...295Vehicle Identification Number(VIN) ...

317

318

319

DolbyT noise reductionDolbyt noise reduction operatesonly in tape mode. Dolbyt noisereduction reduces the amount ofhiss and static during tape playbac

320

Volume/power controlPress the control to turn the audiosystem on or off.Audio power can also be turned onby pressing the AM/FM selectcontrol or the ta

Treble adjustThe treble adjust control allows youto increase or decrease the audiosystem’s treble output.Press the TREB control then press:•to decreas

Speaker fade adjustSpeaker sound can be adjustedbetween the front and rearspeakers.Press the FADE control then press:•to shift the sound to thefront a

Scan functionThe scan function works in radio,tape or CD mode.Scan function in radio modePress the SCAN control to hear a brief sampling of all listen

Setting memory preset stations1. Select the frequency band withthe AM/FM select control.2. Select a station. Refer to Tuneadjust or Seek function for

Setting the clockTo set the hour, press and hold theCLK control and press SEEK:•to decrease hours and•to increase hours.To set the minute, press and h

The CLK control will allow you toswitch between media display mode(radio station, stereo information,etc.) and clock display mode (time).When in clock

EMISSION WARRANTYThe New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3LPower Stro

Do not insert any promotional (odd shaped or sized) discs, ordiscs with removable labels into the CD player as jamming mayoccur.RewindThe rewind contr

DolbyT noise reductionDolbyt noise reduction operates intape mode. Dolbyt noise reductionreduces the amount of hiss andstatic during tape playback.Pre

PREMIUM AM/FM STEREO IN DASH SIX CD RADIOYour vehicle is equipped with a delayed accessory feature. This featureenables the audio playing media to con

If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition

Seek function in radio mode• Press to find the nextlistenable station down thefrequency band. SEEK DOWNwill display.• Pressto find the next listenable

AM/FM selectThe AM/FM select control works inradio and CD modes.AM/FM select in radio modeThis control allows you to select AM or FM frequency bands.

AutostoreAutostore allows you to set the strongest local radio stations withoutlosing your original manually set preset stations. This feature is help

Tune adjust in radio mode• Press to move to the nextfrequency down the band(whether or not a listenablestation is located there). Hold thecontrol to m

Display descriptionSix circles are always lit in the digital display. These signify the six CDslots in the audio system. When a disc is loaded into a

Load the CD into the player. LOADING CD# is displayed. When the CDhas been loaded, the door will close and the CD will begin to play. Forexample, to l

SAFETY AND ENVIRONMENT PROTECTIONWarning symbols in this guideHow can you reduce the risk of personal injury and prevent possibledamage to others, you

Shuffle featurePress the SHUF control until thedesired shuffle mode is displayed.The audio system will then engagethe desired shuffle mode.When engage

Menu modeThe MENU control allows you toaccess many different featureswithin your audio system. There arethree sets of menus availabledepending upon wh

Radio data system (RDS) featureThis feature allows your audiosystem to receive text informationfrom RDS-equipped FM radiostations.To activate RDS:• Wh

Press the MENU control until FINDprogram type is displayed.Use the SEL control to select theprogram type. With the feature on,use the SEEK or SCAN con

CLEANING COMPACT DISCSInspect all discs for contamination before playing. If necessary, cleandiscs only with an approved CD cleaner and wipe from the

RADIO RECEPTION FACTORSThree factors can affect radio reception:• Distance/strength. The further an FM signal travels, the weaker it is.The listenable

HEATER ONLY SYSTEM (IF EQUIPPED)Fan speed controlControls the volume of air circulatedin the vehicle.Temperature control knobControls the temperature

Operating tips• In humid weather, place the climate control system in DEF beforedriving. This will reduce fogging on your windshield. Once thewindshie

Fan speed controlControls the volume of air circulatedin the vehicle.Temperature control knobControls the temperature of theairflow inside the vehicle

• OFF – Outside air is shut out and the fan will not operate. For shortperiods of time only, use this mode to prevent undesirable odors fromentering t

Special instructionsFor your safety, your vehicle is fitted with sophisticated electroniccontrols.By operating other electronic equipment (e.g. mobile

• Under normal weather conditions, your vehicle’s climate controlsystem should be left in any position other than the MAX A/C or OFFwhen the vehicle i

HEADLAMP CONTROLRotate the headlamp control to thefirst position to turn on the parkinglamps. Rotate to the second positionto also turn on the headlam

Foglamp control (if equipped)The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlampcontrol is in theandpo

Flash to passPull toward you to activate andrelease to deactivate.PANEL DIMMER CONTROLUse to adjust the brightness of theinstrument panel during headl

COURTESY/READING LAMPSThe courtesy lamp lights when:• any door is opened.• the instrument panel dimmerswitch is held up until thecourtesy lamps come o

Function Number ofbulbsTrade numberHeadlamps (aerodynamic) 2 9007Headlamps (sealed beam) 2 H6054Park/turn 2 3157Sidemarker 2 194Tail/stop/turn/sidemar

Handle a halogen headlamp bulb carefully and keep out ofchildren’s reach. Grasp the bulb only by its plastic base and donot touch the glass. The oil f

6. Remove the four screws and theheadlamp retaining ring fromheadlamp.7. Disconnect the electricalconnector and remove headlamp.To install the new hea

5. Carefully pull bulb straight out ofthe socket and push in the newbulb.6. Install the bulb socket in lampassembly by turning clockwise.7. Align the

Replacing brake/tail/backup lamp bulbs — F450/F550 onlyThe brake/tail/backup lamp bulbsare located in the same portion ofthe tail lamp assembly. Follo

manufacturers to follow the recommendations of the Ford IncompleteVehicle Manual, Ford Truck Body Builder’s Layout Book and theQVM guidelines as well

Replacing roof marker bulbsTo change the cab marker bulbs:1. Remove the screw and lens fromthe lamp assembly.2. Carefully pull the bulb straightout of

WINDSHIELD WIPER/WASHER CONTROLSRotate the windshield wiper controlto the desired interval, low or highspeed position.The bars of varying length are f

Changing the wiper bladesTo replace the wiper blades:1. Pull the wiper arm away from thewindshield and lock into the serviceposition.2. Turn the blade

Never adjust the steering wheel when the vehicle is moving.ILLUMINATED VISOR MIRROR (IF EQUIPPED)To turn on the visor mirror lamps,lift the mirror cov

Installing a garage door opener (if equipped)The storage compartment can be converted to accommodate a variety ofaftermarket garage door openers:• Rem

AUXILIARY POWER POINTPower outlets are designed foraccessory plugs only. Do nothang any type of accessory oraccessory bracket from the plug.Improper u

One touch down• Press AUTO completely down andrelease quickly. The driver’swindow will open fully. Depressagain to stop window operation.One touch dow

2. Move the control in the directionyou wish to tilt the mirror.3. Return to the center position to lock mirrors in place.4. Adjust spotter mirrors (i

POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED)The accelerator and brake pedalshould only be adjusted when thevehicle is stopped and the gearshiftlever is

To turn speed control off• Press OFF or• Turn off the vehicle ignition.Once speed control is switched off,the previously programmed setspeed will be e

These are some of the symbols you may see on your vehicle.Vehicle Symbol GlossarySafety AlertSee Owner’s GuideFasten Safety Belt Air Bag-FrontAir Bag-

To set a higher set speed• Press and hold SET ACCEL.Release the control when thedesired vehicle speed is reachedor• Press and release SET ACCEL tooper

To disengage speed control• Depress the brake pedal or• Depress the clutch pedal (ifequipped).Disengaging the speed control willnot erase the previous

To return to a previously set speed• Press RES. For RES to operate,the vehicle speed must be fasterthan 48 km/h (30 mph).Indicator lightThis light com

To return to normal overdrive mode,press the Transmission ControlSwitch again. The TCIL (the wordOFF) will no longer be illuminated.When you shut off

TRIP COMPUTER (IF EQUIPPED)The trip computer tells you about the condition of your vehicle througha constant monitor of vehicle systems. You may selec

Mode controlEach press of the MODE control willdisplay a different feature as follows:Average fuel economy.The display will indicate thevehicle’s aver

• if the vehicle is started while parked on an incline.• if less than 30 liters (8 gallons) of fuel is added to the fuel tank.The fuel range function

Compass zone adjustment1. Determine which magnetic zoneyou are in for your geographiclocation by referring to the zonemap.2. Locate the trip computer

1. Locate the trip computer located in the overhead console.2. Start the vehicle.3. Press and hold both tripcomputer controls. Afterapproximately eigh

Tailgate removalYour tailgate is removable to allowmore room for loading.1. Lower the tailgate.2. Use a screwdriver to pry thespring clip (on each con

Vehicle Symbol GlossaryChild Safety DoorLock/UnlockInterior LuggageCompartment ReleaseSymbolPanic Alarm Engine OilEngine CoolantEngine CoolantTemperat

KEYSThe key operates all locks on yourvehicle. In case of loss, replacementkeys are available from your dealer.You should always carry a secondkey wit

Childproof door locksWhen these locks are set, the reardoors cannot be opened from theinside. The rear doors can beopened from the outside when thedoo

Unlocking the doorsPress this control to unlock thedriver’s door. The interior lamps willilluminate.Press the control a second timewithin three second

Sounding a panic alarmPress this control to activate thealarm.To deactivate the alarm, press thecontrol again or turn the ignition toACC or ON.Panic a

Replacing lost transmittersIf a remote transmitter has been lostand you would like to remove itfrom the vehicle’s memory, or youwould like to purchase

Illuminated entryThe interior lamps illuminate when the remote entry system is used tounlock the door(s) or sound the personal alarm.The illuminated e

4. Press the power door unlock control three times.5. Turn the ignition back to ON. The horn will chirp.6. Press the unlock control, then press the lo

Key informationYour vehicle is supplied with twocoded keys. Only a coded key willstart your vehicle. Spare coded keyscan be purchased from yourdealers

If your keys are lost or stolen youwill need to do the following:• Use your spare key to start thevehicle, or• Have your vehicle towed to adealership

1. Insert the first previouslyprogrammed coded key into theignition and turn the ignition from3 (OFF) to 4 (ON) (maintainignition in 4 (ON) for at lea